Reactor used is glass lined reactor and length is 1950mm. It is smooth, easy to clean, and does not affect the flavor, color or purity of products. Glass lined reactor life posted in industrial professionals. Our glasslined reactors have been at the heart of chemical operations for over. Pfaudler worldwide glasteel 9100 now, a glass for the world 9100 in recent years, because of the expansion of the chemical process and pharmaceutical industries worldwide and increased concerns for safety and quality control, pfaudler began investigating new approaches in glass development that would lead to a glass composition that could be made available to all users of glasslined. This range of reactors meets every standards and is able to cover all your needs whatever your process.
The midipilots explosion proof design atex and inert materials allow safe processing of solvents and acids in a completely sealed reaction vessel. All our enameled reactors can be tailormade as per your requests. Glasslined agitating systemsturbine, anchor, pitch blade, axial propeller, hydrofoil etc. Duker email800 has a prestress on the steel of about 120 nmm2 at room temperature. Process flow diagram for snr lab glass lined reactor. Midscale reactors midipilot pilot plant glass reactors. All thaletec glass linings available glass lined reactors of thaletec offer excellent resistance to corrosion, abrasion, pressure, water vapor, thermal shock, and wear. This glasslined reactor range includes three types of reactors designs ae, be, ce ranking from 63 liters to 40,000 liters. Generally, this pressure vessel is suitable for the small capacity chemical processing works. European design codes like ad merkblatter, stoomwezen under the pressure equipment directive. The pfaudler din reactors ae comprise the following. A typical experiment using the glass lined reactor would be to mix two reactants and study aspects of the reaction such as residence time, ph, or conductivity. Spark testing is an important maintenance technique used on glass lined equipment. Find your glass lined reactor in one of the industrys largest selections of newunused, good quality used and reconditioned glass reactors by wellknown glass lined reactor.
Find here the best quality k type glass lined reactors made in china here with taiji which is one of the leading k type glass lined reactors manufacturers and suppliers in china. Business listings of glass lined reactors manufacturers, suppliers and exporters in mumbai. The range of the products made in zinswiller experienced a tremendous expansion and especially glass lined steel replaced the initial castiron. Reactors reactions are usually the heart of the chemical processes in which relatively cheap raw materials are converted to more economically favorable products. Concluding the list are six remaining dos and donts that call for effective and efficient ways to safely handle glass lined. Glasslined conical vacuum dryers150 ltrs to 4500 ltrs. Glasslined reactors technical glass or glass lining made by thaletec unites the ideal surface properties of highquality silicate glass and robustness of steel. Hi, can any one suggest me what could be the test cases applicable for glasslined reactors for api facility. It is highly resistant to corrosion and it provides an efficient seal without danger of damaging the glass lined flanges. What allows glass lined steel to be used with most corrosive materials is the slow rate of reaction. Onsite repair services glasslined technologies inc. As is experience across different industries, there is tremendous potential for increasing this life up to 10 years. These are robustly designed and manufactured to stand up to very harsh environments.
Automated control strategies for chemical reactors phd filippo san lippo 1. Ever since the development of this manufacturing technique has kept up with the great boom of the chemical industry. Six or more layers 12 mm thickness of technical glass will be sprayed and fused under heat on any type of equipment, including reactor surface, storage tanks, receivers. The glass lined steel vessels produced by glascote ranged in size from 5 gallon reactors for use in laboratories to 15, 000 gallon storage tanks for use in industrial plants. Glasslined vessels typically consist of a carbonsteel body with a bonded inner. The objective of these tests is to check the proper functioning of the reactor for functions like heating, cooling, reflux, distillation etc. With the most trustworthy metallic volume cylinders we have secured a noticeable position in the market by giving glass lined reactor to all commercial customers.
Buy and sell used glass lined reactors at phoenix equipment. Our carbon steel ae reactors are manufactured and finished to the highest standards, as shown in the examples below. In the bottom of the excel window click on the drop down window and select all files, the data files should now be displayed. The f type glass lined reactor comes with a onepiece design that the cover and body can not be separated. Inplant spark testing involves a 6000volt source, either ac or dc. Agitator, atexcompliant, with manual speed control. With approximately 160 liter glass lined reactor with removable dished top and dished bottom heads. Glasslined reactors ae reactors glasslined reactors.
Concluding the list are six remaining dos and donts that call for effective and efficient ways to safely handle glass lined vessels. Glasslined reactors ae reactors glass process equipment. Glass lined 14,900 l tycon jktd glass lined reactor. Due to that, a manhole has to be designed on the head of the reactor to make it easy for operators to enter the reactor. The k type glass lined reactor is a reactor designed with separable cover and body. Ff series of glasslined reactor 8000l standard drawings. Reactors jordan university of science and technology. Dec 21, 2016 glass lined reactor life posted in industrial professionals. The properties of our glass lining physical properties thermal shock resistance the thermal shock resistance of glass lining is mainly determined by the prestress of the glass. The din range this glasslined reactor range includes three types of reactors designs ae, be, ce ranking from 63 liters to 40,000 liters. Phoenix equipment has for sale hundreds of glass lined reactors and glass lined pressure vessels. Filippo san lippo automated control strategies for chemical reactors. Glass lined vessel inspection procedure glasslined.
Steel would normally be the material of choice, since it would be cheaper you need to have steel anyway to put the glass. We catered for these requirements when developing our glass lining technologies particularly durable. Submit a quote for this glass lined reactors or call 6303502200 for more information. At taiji, we supply a full range of high quality, costeffective glasslined process equipment and replacement parts for the pharmaceutical, chemical as well as food and beverage industries worldwide. In bioscience companys ph is used at various places including glass lined reactor for product efficiency. Our ae range of reactors has a twopart construction, manufactured to exacting standards and international specifications. A wide variety of glass lined reactor options are available to you, there are 466 suppliers who sells glass lined reactor on, mainly located in asia. Sgl manufacture a range of glass lined reactor designs in a variety of materials, specifically stainless steel and carbon steel. Mild steel glass lined chamber with mild steel jacket chamber about 2,400 mm dia x 2,750 mm deep with dish top and bottom with 150 mm dia outlet, top with 460 mm dia manway, 1 off 250 mm dia inlet, 3 off 150 mm inlets one with a baffle connection, 120 mm dia inlet, 2 off 100 mm dia inlets one with sight glass. What are the tests to be performed for glr operation qualification.
It is used to locate defects in the glass lining of vessels and accessories, to perform routine preventive maintenance checks, to verify suspected failure, and to locate areas to be repaired. Glasslined equipment is sensitive to thermal shocks and thermal stresses, depending on their geometrical or structural characteristics. Can any one supply the valuable information in this regard. Our ce range of reactors has a monoblock construction, manufactured to.
Please fill out the form below to the best of your ability. Aaron equipment buys, sells, and trades used pfaudler glass lined reactor, 6000 gallon. The characteristics of our glass lining chemical resistance new products and new process techniques are creating larger areas of use and more exacting requirements for surface protection in plant engineering. Pfaudler rt32100 glass lined reactor 1 vessel data 2 orientation vertical. Comparison between glass lined reactor and stainless steel. The lengths of the sealed surfaces have been reduced to a. Used glass lined reactors for sale at phoenix equipment. We catered for these requirements when developing our glass. This glass lined reactor range includes three types of reactors designs ae, be, ce ranking from 63 liters to 40,000 liters.
Dear experts, i am going to qualify the existing glass lined reactor. Maximum allowable thermal shock 3009 glass example 1 example 2 charging of the reactor when introduction of a heating or the glass lined wall or fluid in the cooling fluid into the jacket. Design data, general dimensions of the vessels and nozzle layout are standardized. The typically carbonsteel shell is designed and built to asme code and then lined internally with our proprietary 3009 glass. One reason why our glasslined reactors are trusted by over 90% of the worlds top chemical companies is the sheer reliability of our reaction technologies. Our ce range of reactors has a monoblock construction, manufactured to exacting standards and international specifications. Two or more reactants can be introduced into the reactor via the feed ports as shown below. These glass lined reactors are widely used in all food and pharmaceutical industries for presenting the solution of safe flow of liquids and gases. Dec 03, 2010 obviously, it all depends on what you want to put in them. Outlet valves with manual hand wheel or air actuator. Glass lined reactors r 2 stainless steel reactors less than 500 gallons 4 stainless steel reactors 500 to 2000 gallons 23 stainless steel reactors 2000 gallons and up 9 reactor parts agitators 6 reactor parts agitator drives 87 glass lined reactors 119 glass lined agitators 218 glass lined. Rated 150 psi and full vacuum at 356 degrees f internal.
Glasslined reactor, glass reactor, monobloc agitators by. Click here for full pdf version of this article includes all graphs, charts. Glass lined reactor free download as excel spreadsheet. Glasslined reactors manufactured from carbon steel, stainless steel, and other.
Large selection of reglassed and glass lined reactors. Reactance may be pumped into the reactor using peristaltic pumps. Digital pictures are valuable as a visual record for future reference if authorized. Reaction units are primarily manufactured from glass lined steel, borosilicate 3. Our glass lined reactors have been at the heart of chemical operations for over a century. It is the perfect solution for scale up from mg to g.
In any case, proper design and operation of the reactor is required to provide the desired outcome. Used glass lined reactor, used reactors perry videx llc. This is achieved by adjusting the expansion coefficient. How can perform the spark test for glass lined reactor. Maintenance and repair of glasslined equipment chemical. Glasslined steel equipment is used in a wide range of chemical. In last weeks blog post, we talked about some best practices for operating and maintaining your glass lined equipment, including what behaviors to avoid get up to speed and read part 1 if you havent already. Glass lined reactors ae twopart design sgl manufacture a range of glasslined reactor designs in a variety of materials, specifically stainless steel and carbon steel. Used reactors inventory search glass lined reactors ipp. Gmm pfaudler product catalogue digital chemical reactor. These technologies are critical to the safe containment of corrosive contents, maintaining the vessel pressure and ensuring the final batch quality. Manufacturers of pharma glass glass lined equipment.
Glass lined reactors would be used for reactions where the reactants would interact with steel, either by corroding the steel or having the steel catalyze the reaction, producing unwanted products. The new gore gasket tape series is specifically designed to meet the challenges of sealing flanges in large glass lined reactors. Engineered systems corrosion resistant gmm pfaudler india. Glasslined reactors of thaletec offer excellent resistance to corrosion, abrasion, pressure, water vapor, thermal shock, and wear. Gmm pfaudler product catalogue digital free download as pdf file. Glass lined steel is strong, capable of handling high temperatures, requires little maintenance and generally has a long life. About this document this document contains screenshots of software available from. We are equipped with a productive factory and professional team at your service. Hle glascoat is based in western part of india, specializes in design and manufacturing of carbon steel glass lined equipment viz. Aug 09, 2017 a typical experiment using the glass lined reactor would be to mix two reactants and study aspects of the reaction such as residence time, ph, or conductivity. When glass is fused to a carbon steel substrate you get a highly corrosive resistant vessel that is inert to almost any substance. All thaletec glass linings available glasslined reactors of thaletec offer excellent resistance to corrosion, abrasion, pressure, water vapor, thermal shock, and wear. Jackets of glass lined steel reactors are subject to internal fouling, due to a buildup of deposits and ironoxide corrosion from repeated heating and cooling cycles. A wide variety of glass lined reactor price options are available to you, there are 566 suppliers who sells glass lined reactor price on, mainly located in asia.
Glass lined piping covered with dd3009 enamel, our glasslined pipes and fittings are made with the same care used on all our equipment, giving the optimum properties of mechanical and corrosion. Clearly price benefical, carbon steel glass lined reactors can be finished in a range of colours to suit your plant requirements. One of such measurement of ph in reactor as explained below. If the product and the glasslined wall are at 170c, the. Reliable operation and long life our pfaudler glass type wwg is extremely resistant to corrosive and mechanical stress. The cover is fastened to the body using clamps, with gaskets between them. Current average life achieved of reactor is only about 2 years even with teflon and tantalum plugs. Service technicians are pics precertified to work in hundreds of plants worldwide.
Vessel data can be located on the nameplate or documents within the equipment file. Supplying premium quality, cost effective glasslined equipment and replacement parts since 1995. Gti operates with the latest, most technologically advanced tools and can supply its own suits, breathing devices and safety equipment. Six or more layers 12 mm thickness of technical glass will be sprayed and fused under heat on any type of equipment, including reactor. In other cases, reactions play essential safety and environmental protection roles. Tank reactor gl is a custom line of specialty reactors used in making fine chemical intermediates and pharmaceuticals that require a truly inert environment and glass lined reactors fill this bill. Over time, fouling reduces heattransfer efficiency and increases reaction times, thereby decreasing yields by as much as 15%. We provide systems to service alloy or glass lined reactors.